Selection and Recommendation of Apollo Extrusion Blow Molding Machines for Hollow Plastic Products of Different Capacities

Apollo extrusion blow molding machines, with the advantages of strong versatility, mature technology and wide material adaptability (capable of processing various plastic materials such as PE, PP, PVC, PA, PC, ABS, etc.), can cover the production of hollow plastic products ranging from 5ml to 5000L. There are significant differences in production processes and equipment parameter requirements for hollow products of different capacities. This article will provide precise selection suggestions based on product capacity gradients (small capacity, medium capacity, large capacity and extra-large capacity) combined with the performance characteristics of Apollo’s core models, helping enterprises match the optimal production plan.

I. Small-Capacity Hollow Plastic Products (200ml – 5L): Focus on Efficient and Precise Production

Products in this capacity range are mostly daily consumer packaging, such as seasoning bottles, small-capacity edible oil bottles, drinking water bottles in the food and beverage industry, and small shampoo bottles, hand sanitizer bottles in the daily chemical industry. The core requirements are high production efficiency, high product dimensional accuracy and good appearance consistency. Apollo recommends the ABLB series of small and medium-sized models, which are specially designed for 200ml – 20L products. They have the characteristics of compact structure and fast dry cycle, and are suitable for mass production of small-capacity products.

1. Core Recommended Models and Parameters

ModelApplicable Capacity RangeKey Parameter HighlightsProduction Advantages
ABLB 45 (Type I/II)1L – 2L (Type II: 1L; Type I: 2L)Screw diameter 45mm, L/D ratio 24, HDPE output 30kg/h, dry cycle speed up to 1550pc/h (Type I), 700×2pc/h (Type II double station)Dual-station models can double the output, suitable for high-speed mass production of small-capacity products, with low energy consumption and suitable for common materials such as PE and PP
ABLB 55 (Type I/II)2L – 3L (Type II: 2L; Type I: 3L)Screw diameter 55mm, driving power 15kW, HDPE output 60kg/h, maximum mold size 300×330mmPlasticizing capacity is better than ABLB 45, suitable for medium-batch 2 – 3L products, such as small-capacity edible oil bottles and laundry detergent bottles, with strong molding stability
ABLB 65 (Type I/II)3.5L – 5L (Type II: 3.5L; Type I: 5L)Screw diameter 65mm, clamping force 65kN, maximum mold diameter 170mm, dry cycle speed 1000pc/h (Type I)Suitable for mid-to-high-end small-capacity products within 5L, such as high-quality daily chemical packaging and food fresh-keeping cans, with good parison control capability and uniform product wall thickness

2. Key Selection Points

For the production of small-capacity products, priority should be given to production efficiency and product appearance. It is recommended to select dual-station models (such as ABLB 45 II, ABLB 55 II) to increase the output per unit time and meet the mass demand of the fast-moving consumer goods industry; if producing materials with high requirements for temperature control accuracy such as PC and PETG, focus on the heating zone configuration and temperature control system stability of the model.

II. Medium-Capacity Hollow Plastic Products (5L – 30L): Balance Production Capacity and Molding Quality

Products in this range include 5 – 10L edible oil barrels in the food and beverage industry, large-capacity laundry detergent barrels in the daily chemical industry, and small chemical reagent barrels in the industrial field. They require equipment to have strong plasticizing capacity, stable clamping force and good cooling and setting effects to ensure product strength and sealing performance. Apollo recommends the ABLB series of medium and large-sized models and special models, which can accurately match the production needs of 5 – 30L products.

1. Core Recommended Models and Parameters

ModelApplicable Capacity RangeKey Parameter HighlightsProduction Advantages
ABLB 75 (Type I/II)About 8LScrew diameter 75mm, driving power 22kW, HDPE output 100kg/h, clamping force 80kN, 4 heating zonesHigh plasticizing efficiency, suitable for 8L large-capacity daily chemical packaging (such as family-sized laundry detergent barrels), optimized cooling system and short molding cycle
ABLB 80 (Type I/II)About 10LScrew diameter 80mm, driving power 30 – 37kW, blow molding pressure 0.8MPa, maximum mold size 400×550mmClamping force increased to 100kN, suitable for 10L products with high rigidity requirements, such as small industrial liquid storage barrels, with excellent sealing and pressure resistance
ABLB 90 (Type I/II)About 16LScrew diameter 90mm, HDPE output 130 – 150kg/h, clamping force 100kN, dry cycle speed 400 – 800pc/hSuitable for medium-batch 16L product production, such as chemical reagent barrels and small agricultural fertilizer barrels, with wide material adaptability and capable of processing PP, PVC, etc.
ABLB 100 (Type I/II)About 30LScrew diameter 100mm, L/D ratio 25, driving power 55kW, HDPE output 200kg/h, clamping force suitable for 30L molding needsFlagship model for medium and large capacity, suitable for 30L industrial packaging and food-grade large-capacity storage barrels, with strong production stability and low failure rate
ABLB 82 PCAbout 25LEquipped with Japanese Mitsubishi PLC, temperature controller, MOOG parison controller, and mirror-finished die runnerSpecially designed for PC materials, suitable for 25L transparent and high-strength products, such as medical device packaging and high-end industrial containers, with high surface smoothness

2. Key Selection Points

For medium-capacity products, focus on the clamping force, plasticizing output and parison control accuracy of the equipment. If producing chemical products containing corrosive components, select wear-resistant barrel and screw; if pursuing product transparency (such as PC materials), prioritize special models such as ABLB 82 PC, whose die design and control system can ensure product appearance quality.

III. Large-Capacity and Extra-Large-Capacity Hollow Plastic Products (Above 30L): Focus on Stability and Heavy-Load Adaptability

Products in this range are mainly industrial heavy packaging and large liquid storage equipment, such as 50 – 1500L chemical barrels, 1000 – 5000L industrial storage tanks, etc. They require equipment to have strong clamping force, extra-large plasticizing capacity and efficient accumulator design to meet the molding needs of large parisons. Apollo recommends the ABLD series and customized extra-large capacity models, which can cover the production of 20L – 5000L products.

1. Core Recommended Models and Parameters

Model SeriesApplicable Capacity RangeKey Parameter HighlightsProduction Advantages
ABLD Series20L – 1500LAdopts accumulator-type extrusion design, screw diameter adapts to extra-large plasticizing needs, clamping force is customized on demand, and the die can adapt to large-diameter parisonsSpecially designed for large-capacity products, with stable extrusion and high parison weight accuracy, suitable for the production of standard industrial barrels and liquid storage tanks in the chemical and building materials industries
Customized Extra-Large Capacity Models1500L – 5000LReinforced clamping system, extra-large volume accumulator, multi-section heating temperature control, equipped with high-precision parison wall thickness control systemAdapts to the extra-large capacity needs of special industries, such as large water storage tanks in the environmental protection industry and giant raw material barrels in the chemical industry, and can customize the mold stroke according to product size

2. Key Selection Points

For the production of large-capacity products, priority should be given to ensuring the structural stability and process maturity of the equipment. The accumulator-type extrusion design (replacing the traditional linear screw extrusion) can improve the molding efficiency and quality of parisons; select the appropriate screw structure according to the product material (such as high-density PE, PP); for heat-sensitive materials, optimize the runner design to avoid material decomposition; at the same time, pay attention to the cooling efficiency of the cooling system to ensure rapid setting of large products and reduce deformation.

IV. Full-Electric Series Extrusion Blow Molding Machines (200ml-20L): Focus on Energy Conservation and High Precision

Apollo full-electric extrusion blow molding machines (single station/dual station) are specially designed for 200ml-20L hollow plastic products. Relying on servo motor drive and precision control technology, compared with traditional hydraulic models, they have significant advantages in energy conservation, precision, environmental protection and other dimensions, especially suitable for industries with high requirements for production environment and product precision such as food, medical care and high-end daily chemicals. Its core feature is servo direct drive, no no-load energy consumption, and avoids the risk of hydraulic oil pollution, making it the preferred model for green production.

1. Key Parameters and Performance Advantages

Model TypeApplicable Capacity RangeKey Parameter HighlightsProduction Advantages
All-Electric Single Station/Dual Station200ml-20LServo motor drive, HDPE output 30-150kg/h (adapting to different screw specifications), control precision ±0.1mm, parison wall thickness deviation ≤1%, power consumption about 15kW/h (for 5L product production)Energy saving 30%-40%; noise ≤75 decibels, friendly to workshop environment; no hydraulic oil pollution, suitable for food/medical grade products; temperature fluctuation ≤±1℃, high product surface smoothness

2. Key Selection Points

Priority is given to scenarios requiring energy conservation and consumption reduction, and clean production environment, such as high-end cosmetic bottles, medical containers, food packaging, etc.; dual-station models can be selected to increase output during mass production; it should be noted that the upper limit of its applicable capacity is 20L. For products exceeding this range, it is recommended to select large-capacity models driven by hydraulic servo (such as some models of the ABLD series can be equipped with German servo systems, with energy saving up to 40% or more).

V. Core Selection Summary and Supplementary Suggestions

1. Core Selection Logic

Prioritize matching the maximum production volume of the model according to the product capacity (it is recommended to reserve 10% – 20% margin), and then make a comprehensive judgment combined with material characteristics (such as special materials like PC and PVC adapting to special models), production batch (priority to dual-station models for large batches), and product precision requirements (focus on parison controller and PLC control system for high-end products).

2. Supplementary Suggestions

(1) Material Adaptability: Apollo models can cover most general and special plastics. If processing elastomeric materials such as TPU and EVA, it is necessary to communicate in advance the adaptability of the equipment’s screw speed and heating temperature range; (2) Efficiency Optimization: Dual-station models (such as Type II of each series) can increase output through parallel production, suitable for mass production of fast-moving consumer goods and standard parts; (3) Customization Requirements: If producing multi-cavity, special-shaped or multi-layer co-extruded products, you can contact Apollo to customize core components such as die and parison control system; (4) Power Type Selection: For small and medium capacity (200ml-20L) and focusing on energy conservation and high precision, prioritize the all-electric series; for large-capacity products, you can select models of the ABLD series equipped with servo systems to balance energy conservation and heavy-load needs.

In summary, Apollo extrusion blow molding machines cover the full capacity range of hollow plastic products through multiple power type model series such as traditional hydraulic, all-electric and servo-adapted. When selecting models, it is necessary to closely combine the product’s capacity, material, output, environmental protection requirements and precision needs to accurately match the model, so as to achieve the optimal balance of production efficiency, product quality and cost control.

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